Toshiba Network Card CD332 User Manual

UM-TS03∗∗∗-E024  
PROGRAMMABLE CONTROLLER  
PROSEC T3  
CHANGE DETECT DC INPUT MODULE  
CD332  
USER’S MANUAL  
TOSHIBA CORPORATION  
 
Important Information  
Misuse of this equipment can result in property damage or human injury.  
Because controlled system applications vary widely, you should satisfy yourself  
as to the acceptability of this equipment for your intended purpose.  
In no event will Toshiba Corporation be responsible or liable for either indirect  
or consequential damage or injury that may result from the use of this equipment.  
No patent liability is assumed by Toshiba Corporation with respect to use of  
information, illustrations, circuits, equipment or examples of application in this  
publication.  
Toshiba Corporation reserves the right to make changes and improvements to this  
publication and/or related products at any time without notice. No obligation shall be  
incurred other than as noted in this publication.  
This publication is copyrighted and contains proprietary material. No part of this book  
may be reproduced, stored in a retrieval system, or transmitted, in any form or by any  
means electrical, mechanical, photocopying, recording, or otherwise without  
obtaining prior written permission from Toshiba Corporation.  
© TOSHIBA Corporation 1996. All rights reserved  
Publication number: UM-TS03∗∗∗-E024  
1st edition August 1996  
PROSEC is a registered trademark of TOSHIBA Corporation.  
 
 
Safety Precautions  
This module (CD332) is a change detect DC input module for Toshiba’s Programmable Controller  
PROSEC-T3 or T3H (hereafter called T3 generically). Read this manual thoroughly before using  
this module. Also, keep this manual and related manuals so that you can read them anytime while  
this module is in operation.  
Safety Symbols  
The following safety symbols are used on the product and/or in the related manuals.  
Pay attention to information preceded by the following symbols for safety.  
Indicates a potentially hazardous situation which, if not avoided,  
could result in death or serious injury.  
!
!
WARNING  
CAUTION  
Indicates a potentially hazardous situation which, if not avoided,  
may result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
Safety Precautions  
!
CAUTION  
Turn off power to the T3 and to the CD332 before removing or mounting the CD332.  
Failure to do so can cause electrical shock or damage to this product.  
Read the Safety Precautions described in the T3 User’s Manual before using the T3  
and the CD332.  
Follow the instructions described in this manual and in the T3 User’s Manual when  
installing and wiring the T3 and the CD332.  
The CD332 has been designed for the T3. Use your CD332 only on the rack of the T3.  
Remove the CD332 from the rack before setting the jumper plugs on the CD332.  
Do not touch other components on the CD332’s printed circuit board. It may cause  
damage to the CD332.  
The CD332 consumes maximum 0.3 A of internal 5 Vdc power. Confirm that the total  
5 Vdc consumed current per one power supply module is within the limit (7A).  
If it exceeds the limit, the T3 cannot operate properly and this may cause unsafe  
situation.  
User’s Manual 1  
 
About This Manual  
About This Manual  
This manual explains the specifications and operations of the Change Detect DC Input  
Module (CD332) for Programmable Controller T3. Read this manual carefully before using  
the CD332.  
Inside This Manual  
Section 1 Overview  
This section introduces the CD332. The CD332 has an interrupt generation function for the  
T3. This section outlines the CD332’s function. The external features of the CD332 are also  
provided in this section.  
Section 2 Specifications  
This section provides the hardware and functional specifications of the CD332. The  
information for external wire connections is also provided in this section.  
Section 3 Mode Setting  
The input delay time and the interrupt generation timings are user selectable. This section  
explains the switch settings for this purpose.  
Section 4 I/O Allocation  
This section provides the information to design T3 program for the CD332. This section  
explains the I/O allocation and functions of the I/O register assigned to the CD332.  
Section 5 Programming  
The CD332 generates an interrupt signal for the T3. This section provides T3’s sample  
program for the CD332. Precautions for using the interrupt function are also explained in  
this section.  
2
Change Detect DC Input Module (CD332)  
 
About This Manual  
Related Manuals  
The following related manuals are available for T3. Besides this manual, read the following  
manuals for your better understanding.  
T3 User’s Manual - Hardware  
This manual covers the T3’s main body and basic I/O - their specifications, handling,  
maintenance and services.  
T3 User’s Manual - Functions  
This manual explains the functions of the T3 and how to use them. The necessary  
information to create user program is covered in this manual.  
T3H User’s Manual  
This manual explains the specifications of the T3H and the functional differences between  
the T3H and the T3.  
T-series Instruction Set  
This manual provides the detailed specifications of instructions for Toshiba’s T-series  
Programmable Controllers.  
T-series Computer Link Function  
This manual provides the information for a computer to communicate with T3 through the  
T-series Programmable Controller’s Computer Link function.  
T-PDS (Ver. 1.4) Basic Operation manual  
This manual explains how to install the T-series program development system (T-PDS)  
into your computer and provides basic programming operations.  
T-PDS (Ver. 1.4) Command Reference Manual  
This manual explains the T-series program development system (T-PDS) in detail.  
T-PDS (Ver. 1.6) Expanded Functions  
This manual explains the expanded functions on the T-PDS version 1.6. This manual  
supplements the T-PDS (Ver.1.4) Command Reference Manual.  
T-series Handy Programmer (HP911) Operation Manual  
This manual explains the functions and key operations of the T-series Handy Programmer  
(HP911).  
NOTE  
Other than the listed above, some T3 related manuals for special I/O modules and data  
transmission modules are available. Contact Toshiba for more information.  
User’s Manual 3  
 
Contents  
Contents  
Safety Precautions  
About This Manual  
Contents  
......................................................................................  
......................................................................................  
1
2
4
5
.....................................................................................................  
CD332 Overview .............................................................................  
1.  
1.1  
1.2  
Introduction  
External features  
......................................................................................  
6
7
..............................................................................  
2.  
Specifications  
................................................................................  
9
2.1  
2.2  
2.3  
2.4  
General specifications  
Functional specifications  
.................................................................... 10  
................................................................. 10  
Input circuit  
Input signal connections  
.................................................................................... 11  
................................................................. 11  
3.  
Mode Setting  
................................................................................. 13  
3.1  
3.2  
Input delay setting  
........................................................................... 14  
Interrupt generation timing setting  
I/O Allocation ................................................................................. 17  
I/O allocation and I/O register ......................................................... 18  
................................................... 15  
4.  
4.1  
4.2  
Interrupt assignment  
....................................................................... 20  
5.  
Programming  
................................................................................ 21  
5.1  
5.2  
T3 sample program  
Interrupt operation  
......................................................................... 22  
.......................................................................... 24  
4
Change Detect DC Input Module (CD332)  
 
Section 1  
CD332 Overview  
1.1 Introduction, 6  
1.2 External features, 7  
User’s Manual 5  
 
1. CD332 Overview  
1.1 Introduction  
The change detect DC input module CD332 (hereafter called CD332) is an 8 points 12  
- 24 Vdc input module with interrupt generation function for Toshiba’s Programmable  
Controller PROSEC-T3 or T3H (hereafter called T3 generically).  
When the input signal status of the CD332 is changed, the CD332 generates an  
interrupt for the T3. Then the T3 immediately stops ordinary operation and starts to  
execute the pre-assigned I/O interrupt program.  
The task switching time in the T3 is less than 500 µs. (under interrupt enable state)  
The interrupt generation timing of the CD332 can be selected as follows for each input  
point. This selection is made by the DIP switches provided on the front of the CD332.  
(1) Rising edge (from OFF to ON)  
(2) Falling edge (from ON to OFF)  
(3) Both edges (both OFF to ON and ON to OFF)  
This CD332 has 8 input points. By using one CD332, up to 8 interrupt factors can be  
processed. On the other hand, up to 8 I/O interrupt programs are available in the T3.  
Therefore, total up to 64 (= 8 × 8) interrupt factors can be processed by the T3 by using  
8 CD332s.  
The input voltage of the CD332 is 12 to 24 Vdc. The input delay time can be selected  
either normal or high speed as 8 points block by setting the internal jumper plugs.  
NOTE  
The T3 supports 8 I/O interrupt programs. Therefore, maximum 8 CD332s  
can be used with the T3.  
6
Change Detect DC Input Module (CD332)  
 
1. CD332 Overview  
1.2 External features  
CD332  
DATA  
0 1 2 3 4 5 6 7  
Status LEDs  
STATUS  
0 1 2 3 4 5 6 7  
CHANGE DETECT  
UP  
IN0  
1
2
3
4
5
6
7
ON  
Interrupt timing setting DIP switches  
DOWN  
IN0  
1
2
3
4
5
6
7
ON  
1
NC  
2
NC  
3
IN0  
4
IN1  
5
Input terminals  
IN2  
6
IN3  
7
IN4  
8
IN5  
9
IN6  
10  
NOTE  
IN7  
Do not connect any wires to  
the NC terminals.  
11  
COM  
CD332  
User’s Manual 7  
 
1. CD332 Overview  
Status LEDs  
Indicates the input signal ON/OFF status (DATA 0 - 7) and the interrupt generation  
point (STATUS 0 - 7). Normally STATUS 0 - 7 are all OFF. (momentary ON)  
DATA 0 - 7  
STATUS 0 - 7  
Indicates the input signal status of IN0 to IN7. Lit when ON.  
Indicates the input point which is the interrupt factor.  
(returned to OFF by resetting the interrupt flag)  
Interrupt timing setting DIP switches  
Total 16 switches are provided. These switches are used to set the interrupt  
generation timing for each input point. (Rising, falling or both edges)  
Refer to section 3.2.  
Input terminals  
Used to connect the external input signals. Refer to section 2.4.  
NOTE  
Do not connect any wires to the NC terminals.  
Jumper plugs  
CD332 rear view  
Jumper plugs for selecting the input delay are  
provided. Refer to section 3.1.  
8
Change Detect DC Input Module (CD332)  
 
Section 2  
Specifications  
2.1 General specifications, 10  
2.2 Functional specifications, 10  
2.3 Input circuit, 11  
2.4 Input signal connections, 11  
User’s Manual 9  
 
2. Specifications  
2.1 General specifications  
Item  
Power voltage  
Current consumption  
Environmental conditions  
Withstand voltage  
Size  
Specifications  
5 Vdc (supplied from back plane bus)  
0.3 A (5 Vdc) maximum  
Conforms to T3 specifications  
1500 Vac - 1 minute  
Remarks  
Note (1)  
Note (2)  
T3 I/O module size (1 slot)  
Approx. 450 g  
Weight  
Note (1) The T3’s power supply module can supply maximum 7 A of internal 5 Vdc.  
Check that the internal 5 Vdc current consumption per one power supply  
module does not exceed the limit.  
Note (2) Between external terminals and internal circuit.  
2.2 Functional specifications  
Item  
Module type  
Specifications  
Change detect DC input  
Remarks  
I/O allocation type  
Input type  
iX 1W  
DC input, current source/sink  
8 points (8 points/common)  
12 - 24 Vdc  
10 - 30 Vdc  
10 mA (at 24 Vdc)  
Number of input points  
Rated input voltage  
Input voltage range  
Rated input current  
Minimum ON voltage  
Maximum OFF voltage  
ON delay time  
9.6 Vdc  
3.5 Vdc  
30 ms or less (normal mode)  
3.0 ms or less (high speed mode)  
35 ms or less (normal mode)  
3.5 ms or less (high speed mode)  
Input status display for all points,  
lit at ON, internal logic side  
Interrupt point display, returned to OFF  
by resetting the interrupt flag  
Generates interrupt signal for T3 when  
input status of each point is changed.  
Interrupt timing can be selected for each  
point either rising, falling or both edges.  
Note (1)  
Note (1)  
OFF delay time  
LED  
DATA 0 - 7  
display  
STATUS 0 - 7  
Interrupt function  
Note (2)  
Number of modules on T3 Max. 8 modules  
Note (1) The normal or high speed mode can be selected by internal jumper plug  
settings. Refer to section 3.1.  
The delay time includes the input filter and internal sampling.  
Note (2) The interrupt timing is selected by DIP switches. Refer to section 3.2.  
10 Change Detect DC Input Module (CD332)  
 
2. Specifications  
2.3 Input circuit  
2.4 k  
LED  
display  
IN0  
470 Ω  
1.5 µF  
IN1  
Interrupt  
IN7  
COM  
2.4 Input signal connections  
Input terminal block  
1
Do not connect any wire  
2
3
IN0  
IN1  
IN2  
4
5
IN3  
IN4  
6
7
IN5  
8
IN6  
9
IN7  
10  
11  
COM  
12 - 24 Vdc  
User’s Manual 11  
 
12 Change Detect DC Input Module (CD332)  
 
Section 3  
Mode Setting  
3.1 Input delay setting, 14  
3.2 Interrupt generation timing setting, 15  
User’s Manual 13  
 
3. Mode Setting  
3.1 Input delay setting  
The input delay time of the CD332 can be selected either normal or high speed mode.  
Refer to section 2.2 for the delay time of each mode.  
The input delay setting is made by the jumper plugs provided on the CD332’s printed  
circuit board. This setting is applied for all 8 input points as a block.  
CD332 left side  
J9  
A
B
A
B
J10  
J11  
J1  
J2  
J3  
J4  
J5  
J6  
J7  
J8  
Set these jumper plugs as follows.  
Mode  
Normal mode  
High speed mode  
J1  
J2  
J3  
J4  
J5  
J6  
J7  
J8  
J9 J10 J11  
OFF B side  
OFF A side  
ON (short)  
OFF (open)  
NOTE  
(1) The factory setting is the normal mode.  
(2) Use a pair of tweezers to set the jumper plugs.  
(3) J9 must be always OFF (open).  
14 Change Detect DC Input Module (CD332)  
 
3. Mode Setting  
3.2 Interrupt generation timing setting  
The interrupt generation timing of each input point can be selected either rising, falling  
or both edges.  
Rising edge (OFF to ON)  
OFF  
ON  
ON  
OFF  
OFF  
OFF  
Input  
Interrupt  
Falling edge (ON to OFF)  
OFF  
Input  
Interrupt  
Both edges (OFF to ON and ON to OFF)  
OFF  
ON  
Input  
Interrupt  
This setting is made by the DIP switches provided on the front of the CD332.  
CHANGE DETECT  
Mode  
Rising edge  
Falling edge  
Both edges  
UP  
ON  
OFF  
ON  
DOWN  
OFF  
ON  
UP  
IN0  
1
2
3
4
ON  
5
6
7
ON  
NOTE  
(1) This setting is available for each input  
point individually.  
DOWN  
IN0  
(2) The factory setting is all ON.  
(Both edges)  
(3) Changes of the DIP switches are  
effective while power on.  
1
2
3
4
5
6
7
ON  
User’s Manual 15  
 
16 Change Detect DC Input Module (CD332)  
 
Section 4  
I/O Allocation  
4.1 I/O allocation and I/O register, 18  
4.2 Interrupt assignment, 20  
User’s Manual 17  
 
4. I/O Allocation  
4.1 I/O allocation and I/O register  
The CD332 has the I/O type ‘i X 1W’ for I/O allocation. When the automatic I/O  
allocation is performed with mounting the CD332, the following I/O allocation table will  
be created in the T3.  
(T-PDS screen example - in the case that CD332 is mounted on Slot 0 of Unit 0)  
Then, one input register, XW(n) is assigned to the CD332.  
In the above example, XW000 is assigned.  
Note that the I/O type has ‘i’ designation. It means that the CD332 has interrupt  
generation function for the T3, also the T3 will not update the assigned input register in  
the batch I/O processing. To read data through the input register, the Direct I/O  
instruction (FUN235) is necessary.  
18 Change Detect DC Input Module (CD332)  
 
4. I/O Allocation  
The following table shows the function of each bit of the input register assigned to  
the CD332.  
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
XW(n)  
Status  
Data  
Register Bit  
Name  
Description  
0
1
2
3
4
5
6
IN0 Indicates ON/OFF status of input IN0  
IN1  
IN2  
Data IN3  
IN4  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
IN1  
IN2  
IN3  
IN4  
IN5  
IN6  
IN7  
IN5  
IN6  
IN7  
XW(n)  
7
8
IN0 Comes ON when interrupt is generated by IN0 changing  
9
IN1  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
Ditto  
IN1 changing  
IN2 changing  
IN3 changing  
IN4 changing  
IN5 changing  
IN6 changing  
IN7 changing  
A
B
C
D
E
F
IN2  
Status IN3  
IN4  
IN5  
IN6  
IN7  
The data of the CD332 can be read into the XW(n) register by using the Direct I/O  
instruction (FUN235).  
By executing the Direct I/O instruction, the interrupt flag (interrupt request) is reset to  
OFF internally, and at the same time, the status bits are reset to OFF inside the CD332.  
User’s Manual 19  
 
4. I/O Allocation  
4.2 Interrupt assignment  
The T3 has 8 I/O interrupt programs, I/O#1 to I/O#8.  
If one interrupt generation module (CD332) is used, the I/O#1 program is assigned to  
the CD332. And the I/O#1 is activated when the CD332 generates an interrupt.  
If two or more (up to 8) interrupt generation modules (CD332, etc.) are used, the  
interrupt programs are assigned sequentially from the module allocated closest to the  
T3 CPU.  
For example, if 3 CD332s are used, the I/O#1, I/O#2 and I/O#3 are assigned  
sequentially as follows.  
T3 basic unit  
Expansion unit  
0
P I C C  
S F P D  
U 3  
1
2
3
4
5
C
D
3
6
7
8
9
0
1
2
3
4
5
6
7
8
9 10  
P I C  
S F D  
General  
I/O  
General  
I/O  
General  
I/O  
3
3
2
3
3
2
2
I/O#1  
I/O#2  
I/O#3  
As for the interrupt priority, the interrupt generation module which is allocated closest to  
the T3 CPU has highest priority and followed by this order.  
NOTE  
In default, the T3’s I/O interrupt program and the interrupt generation module  
are related as mentioned above. However user can change this relation  
(assignment) by using the interrupt assignment function of the T3.  
For this function, refer to the T3 User’s Manual - Function.  
20 Change Detect DC Input Module (CD332)  
 
Section 5  
Programming  
5.1 T3 sample program, 22  
5.2 Interrupt operation, 24  
User’s Manual 21  
 
5. Programming  
5.1 T3 sample program  
The following sample program configuration shows the case of one CD332 is used.  
In this example, it is assumed that XW000 is assigned to the CD332.  
Main Program  
c
User program  
(Main program)  
d
e
I/O Interrupt Program #1 (I/O#1)  
Processing for IN0 interrupt  
Processing for IN1 interrupt  
Processing for IN2 interrupt  
Processing for IN3 interrupt  
f
Processing for IN4 interrupt  
Processing for IN5 interrupt  
Processing for IN6 interrupt  
Processing for IN7 interrupt  
g
22 Change Detect DC Input Module (CD332)  
 
5. Programming  
c At the first scan, initializes the status of the CD332. Important  
d End of the main program  
e Resets the interrupt flag and confirms the interrupt factor. Important  
f Processing program for each interrupt factor  
(Subroutine call can also be used)  
g End of the interrupt program  
NOTE  
When the Direct I/O instruction for the CD332 is executed, the internal  
interrupt flag of the CD332 is reset. Therefore, do not use the Direct I/O  
instruction for the CD332 on the main program, except c above.  
User’s Manual 23  
 
5. Programming  
5.2 Interrupt operation  
The enable/disable of the interrupt program is changed as follows.  
HALT  
RUN  
2
HOLD  
RUN  
n+1  
HALT  
PLC mode  
Scan  
1
n
Interrupt  
Disable  
Enable  
Disable  
(Hold)  
Enable  
Disable  
Time  
In the RUN mode, interrupt operation is disabled at the first scan, and enabled from the  
second scan.  
In the HALT mode, interrupt operation is disabled.  
In the HOLD mode, interrupt operation is disabled but the interrupt requests occurred  
during HOLD mode is held.  
During interrupt program execution, other interrupts are disabled, and the interrupt  
request is held as follows.  
HALT  
RUN  
HALT  
PLC mode  
Execution  
Interrupt program  
Scan  
1
2
n
n
n+1  
n+2  
Interrupt  
Disable  
Enable  
Disable  
(Hold)  
Enable  
Disable  
Time  
Note) The held interrupt requests are accepted when interrupt status is changed to  
enable, according to the priority as follows.  
(Timer interrupt I/O#1 I/O#2 → … → I/O#8, in default)  
24 Change Detect DC Input Module (CD332)  
 
5. Programming  
The interrupt operation can be controlled by the user program instructions, DI (disable  
interrupt) and EI (enable interrupt). If a part of program is required to be executed under  
interrupt disable state, these instructions can be used.  
When using these instructions, note the following precautions.  
On the T3 program, interrupt enable/disable can be controlled by using EI instruction  
(FUN140) and DI instruction (FUN141). These instructions should be used in a pair  
in the sequence of DI first and followed by EI.  
(Main program)  
A
[ DI ]  
Interrupt is disabled  
(interrupt signal is held)  
A
[ EI ]  
EI and DI instructions should not be used in interrupt program. Also, these  
instructions should not be executed in the first scan.  
When using the interrupt function, the following general precautions should be  
considered.  
The high frequency of the interrupt generation will cause T3 inoperative. Because, in  
such case, the T3 becomes busy to execute the interrupt program, and cannot  
execute the main program.  
When the CD332 is used, pay attention to the external noise environment.  
Especially, when using the high speed response mode, check this point carefully.  
User’s Manual 25  
 
26 Change Detect DC Input Module (CD332)  
 
 
TOSHIBA INTERNATIONAL (EUROPE) LTD.  
1 Roundwood Avenue  
Stockley Park, Uxbridge  
Middlesex, ENGLAND UB11 1AR  
Tel: 0181-848 4466 Fax: 0181-848 4969  
TOSHIBA INTERNATIONAL  
CORPORATION PTY. LTD.  
Unit 1, 9 Orion Road, Lane Cove  
N.S.W. 2066, AUSTRALIA  
Tel: 02-428-2077  
TOSHIBA INTERNATIONAL CORPORATION  
Industrial Division  
13131 West Little York Road  
Houston, TX. 77041, U.S.A.  
Tel: 713-466-0277 Fax: 713-466-8773  
TOSHIBA CORPORATION  
Industrial Equipment Department  
1-1, Shibaura 1-chome, Minato-ku  
Tokyo 105, JAPAN  
Tel: 03-3457-4900  
 

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